- Zf4hp24 Repair Manual Pdf
- Zf4hp22 Valve Body
- Zf4hp24 Valve Body Manual Repair
- Zf4hp24 Valve Body Manual Lever
View and Download Volkswagen 01M user manual online. AUTOMATIC TRANSMISSIONS for Cabrio, Golf, Golf III, GTI Jetta, Jetta III, Passat. 01M automobile parts pdf manual download. May 28, 2017 Land Rover Discovery 4 Speed ZF4HP22-24 Automatic Transmission Service & Valve Body Recondition Landrover ZF4HP22 ZF4HP24 ZF4HP ZF Transmission #ZFValveBody. Refer to Figure 7 for exploded view of the manual valve body. Refer to Figure 8 for exploded view of the solenoid body, and notice that it provides you with the factory setting for the adjustment on the pressure regulator valve for EDS-1 solenoid. The Legend for Figure 8 which identifies the solenoid body components and solenoids is found on. Transmission repair manuals ZF 5HP24, diagrams, guides, tips and free download PDF instructions. Fluid capacity and type, valve body and solenoids charts.
1072 A C ZF 3HP22, 4HP22H, EH & A 3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control) Revision 04/2018.
A call to ZF Australia got me a parts list/diag and I've ordered replacement springs and main body gasket.
There's no write-up and apparently no on-line ATSG or ZF manual that describes the landrover valve block similar to the BMW one. There are quite a few differences vs the BMW ZF writeup.
Mine is gearbox out but this is OK to do with gearbox in as it is filter (3 bolts) then 13 additional bolts to pull the valve block.
The BMW writeup is here. ZF 4HP22E Valve Body Rebuild
Pull the filter + 13 bolts as shown in RAVE. One bolt different from the BMW writeup from memory but follow the rave. Then pull the valve block and take it to your clean bench,
The order you'll probably go in is MV5 (throttle valve), MV1/2, Lower front block (shift connector), Lower rear block, then main (channel plate).
Use a bolt cardboard layout (i.e., shoebox) to keep track as in the writeup above.
Mine was in beautiful condition compared with the BMW writeup. Very little clutch powder and no swarf. Did not need to clean the gasket as it came off whole.
MV5: 5 bolts, not the one nearest to the filter o-ring. No balls/domes, but check throttle orientation.
MV1/2: BMW no balls/domes, but the landrover has a 0.22' white ball.
Lower front. One difference vs the BMW writeup - one of the domes is cup down vs bmw cup up.
Lower rear. Things are getting quite different. Dome orientations are the same, but some variants have a 0.22' check ball in the slot shown. Not supposed to be in mine.
Main/channel block. Completely different from BMW, but I was getting careful by now and got it apart without disturbing anything. This is the layout.
So what was broken with mine? It turned out to be the Lower front valve block Valve #2.
Both springs had broken and decided to do the dance of death. No way I'm getting these apart.
So happy I found something wrong. The rest looked like it had done 3000 kms, not 300,000 kms!
Hope this helps!
Damien
Carson usb camera driver. This manual contains the exact work procedure to repair transmission 4 HP 22. Disassembly and assembly of the transmission is explained in chronological order. Depending on the failure, the repair of the transmission can be done as necessary.
Zf4hp24 Repair Manual Pdf
Therefore, we recommend the following points:
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Zf4hp22 Valve Body
- Kick-down cable, gaskets, o-rings, sealrings, and sealing bushings should always be replaced.
- If transmission has high mileage (over 31,250 miles 50,000 km)replace all clutch and steel plates.
- After clutch breakdown in a transmission, it is absolutely necessary to clean torque converter, oil cooler, and oil cooler hoses with appropriate cleaning material.
- All adjustments which are necessary during transmission assembly should be done as explained in point 1.4
There are the following requirements:
- Special tools to repair transmission listed under 1.8 is the complete set of special tools.
- Suitable test stand.
The necessary technical data is available in the ZF “Circular Letter”.
CONTENTS
Zf4hp24 Valve Body Manual Repair
- General Notes
- Picture of Transmission
- Power Flow Schedule
- Adjustment Data
- Position of Valve Body
- Adjustment of kick-down cable
- Determination of Axle Clearance
- Tightening torques
- Fault finding table
- Checking of Transmission
- Special Tools
- Disassembling
- Disassembling after sequence
- 4th Gear Assembly
- Output with Freewheel
- Brake F
- Clutch E
- Planetary Set with Web Shaft and Brakes C C and D
- Clutch B
- Clutch A
- Bellhousing with Intermediate Plate and Pump
- Transmission Extension and Centrifugal Governor
- Transmission Case with shift selection
- Assembly
- Transmission Case with Selector and Park
- Brake F
- Clutch E
- Mounting and Assembly of 4th Gear Complete
- Park Mechanism
- Planetary Set 4th Gear
- Web Shaft with Planetary Set
- Cylinder C-D
- Brake D with Freewheel 1. Gear
- Brake C C
- Clutch B
- Clutch A
- Pump Intermediate Plate and Bell Housing
- Governor and Transmission Extension
- Valve Body, Oil Pan and Torque Convertor
Zf4hp24 Valve Body Manual Lever
Language: English
Format: PDF
Pages: 108
Format: PDF
Pages: 108